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The worm gear reducer should be used effectively, and the circuit resistance between the worm gear reducer and the surface of the motor commutator should be as large as possible, and the wear resistance of the worm gear reducer should be better. Therefore, in the worm gear reducer, the thermoelectric high-purity graphite worm gear reducer is generally selected. If it is difficult to replace the motor, then the disintegrating worm gear reducer should be used. The worm gear reducer has many models and specifications, and different models and specifications match different working environments. There are more or less system problems in the daily actual operation of the relevant workers.
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The long-term fatigue production of the worm gear reducer will likely lead to damage and destruction. How is this caused? One is because of the product quality problems in the production process of the worm gear reducer, and the other is that the selection of the process technology model is incorrect, and the thermal power cannot provide the provisions of the processing technology, resulting in a large carrying capacity in the specific operation link and hidden shortcomings. It is slowly exposed, causing fatigue and damage to the attachment of the transmission gear, the rack and pinion falling off and cracking, and the damage to the machinery and equipment. Therefore, the use of worm gear reducer must be cautious. In addition, let's see how to solve such problems.
Discuss with the manufacturer of the worm gear reducer to replace the product of the intermediate shaft sleeve with one with more wear-resistant characteristics to enhance its comprehensive physical properties and prolong its life; adjust the reduction amount to relieve the load of the worm gear reducer and avoid ultra-low temperature cooling. To ensure that the thermal power value of the worm gear reducer will not be reduced due to excessive cold rolling force; improve the natural environment standard of the reducer, use a mandatory blower, and promote the reduction of human body temperature during deceleration.
According to the above content, you can find that the reasons for such problems in the worm gear reducer are divided into two points. One is that the specifications and raw materials of the machinery and equipment are inconsistent with the production and manufacturing, and the other is that the machinery and equipment itself must be adjusted. Therefore, everyone can refer to the method in this article to deal with the problem of fatigue and damage of the worm gear reducer, improve the probability of manufacturing the worm gear reducer, and increase the service life.
The working pressure of the worm gear reducer should be adjusted well. If the working pressure is too tight, it will aggravate the damage of the worm gear reducer and the motor rotor. However, if the pressure is too loose, the contact between the worm gear reducer and the motor commutator will not be good, causing some problems. Moreover, the inner surface of the brush holder box should be smooth and tidy, without burrs and other problems, and the surface roughness of the internal thread should be greater than 2um. The material and model specifications of the worm gear reducer should be selected accurately, which is generally based on the operating standards of the motor. In addition, there are also main parameters and other aspects, which cannot be ignored.
The total number of positive and negative worm gear reducers should be the same, and in the installation and use process, the brush distance between the worm gear reducers should be the same, and the contact between the worm gear reducer and the collector ring should be the worm gear reducer. good. We also remind customers here that when the worm gear reducer spark problem of the worm gear reducer is carried out in the future, it is necessary to take preventive measures for their own conditions, so as to achieve the actual effect of getting twice the result with half the effort.